Vanguard - Workplace Safety Catalogue - Edition 11

Helping You

Create Safe,

Productive

Workplaces.

WORKPLACE SAFETY CATALOGUE

EDITION 11

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At Vanguard, we partner with

you to design and deliver safety

solutions that protect your

people, control your traffic and

preserve your assets.

Operating across Australia and New Zealand, we

allow you to get on with your work confident that

pedestrians and vehicles can move safely without

bottle-necking operations.

As a family-owned and operated company

established in 1991, Vanguard remains laser focused on

family values and customer satisfaction.

We take the time to understand what you’re trying to

achieve so that we can recommend the right solutions

for your specific situation.

We call it standing between you and harm.

Directors

Brendan, Craig and Gareth McLean

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Industries We Serve.

Trusted by

Processing, Manufacturing

& Logistics

Construction

Ports

& Airports

Public Space

Ensuring pedestrians and vehicles

can move safely while maintaining

operational activity.

Supply of specified safety solutions and

asset protection for base build.

Pedestrian guidance, asset protection,

and traffic control for efficient high-

volume logistics.

Fast supply of safety items to ensure you

can operate safely and keep your doors

open.

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Vanguard Innovation.

At Vanguard, our innovation starts with our clients. By listening to

industry feedback and understanding real workplace safety challenges,

we continually refine our solutions and create new ones.

We source the best safety systems worldwide, giving you access to

proven, world-class solutions that deliver measurable improvements in

workplace safety.

Projected Markings

p.158

Wheel Chock with Handle and Wheels p.104

SlowStop Bollards

p.70

SafeZone Belt Barrier

p.122

Boplan Flexible Barrier System

p.30

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1-hour Assessment

to Evaluate

Current Site State

Our unique 5-Step Safety Design Process takes you from uncertainty

and anxiety to confidence and assurance that your site can operate

safely and efficiently. With over 30 years of experience solving complex

safety challenges, we developed this process to give you proven,

practical results.

Assess

30-minute Online

Meeting to

Confirm Direction

Align

1–2 Week Design

Process With

Formal Quote

Design

Review safety

priorities and risk

areas

Understand

operational

objectives

Capture site images

for reference

Discuss visual

concepts and

preliminary costings

Align key

stakeholders

Confirm initial

project scope

Produce detailed

concept and

implementation

designs

Prepare formal

project quotation

Begin vendor

and account

coordination

Safety Design Process.

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1–3 Month Project

Implementation

and Sign-Off

Implement

30-Minute Post-

Project Review On

Site

Evaluate

Place orders and

confirm timelines

Complete

installation

Conduct final checks

and project sign-off

Inspect equipment

and installation

Review effectiveness

of the solution

Gather stakeholder

feedback

Ready to

take the first

step towards

a safer, more

efficient site?

Contact

us today

Watch Our Safety

Design Process

Video

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Client: Blue Water Shipping

Client: Coca Cola

From Assesment to Install: See How We

Bring Safety Solutions to Life on Your Site!

Current Risk Area

Installed Solution

Current Risk Area

3D Visualisation

3D Visualisation

Installed Solution

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Installation Capability.

Vanguard delivers end-to-end support from consultation to installation,

managing every stage with quality, clarity, and timeliness to provide

safety solutions tailored to your site.

Looking for real-world applications? Read our Case Studies, page 190.

Amazon

p.190

Toyota

p.192

Coca-Cola

p.198

Need safety fit-outs across multiple sites? Vanguard supplies

and installs in Australia and New Zealand. Contact us today.

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The team were always

quick to update or

support me. The

installation was

seamless, and the end

result was brilliant — I

really appreciated the

job being done so well.

Sue Evans, Operations Manager

at Laminex

A big thank you to

the Vanguard team;

especially Tim Boon,

Ando Gagiano and

Hannah Goodin for the

design and install of

traffic management

solutions for our Oasis

site in record time —

20 days from start to

finish. I couldn’t have

asked for a better team

to help! [Abridged]

Sam Rogers, H&S Lead at Coca-

Cola Europacific Partners

I’ve never had to wait

long for a response,

and you’re always

considering what

could work better for

the situation at hand.

You're very on to it with

orders and shipments,

and I've never had

any issues. All in all, I’d

be more than happy

to recommend you to

others. [Abridged]

Michael Conyers, Foodstuffs

98.4%

DIFOT

We consistently deliver safety

solutions in full and on time —

well above industry standards.

You can count on us for timely,

complete, and dependable

supply.

On a score scale of -100 to

+100, our Net Promotor Score

sits at an industry-leading 80+.

Our Net Promoter Score reflects

the trust and satisfaction of our

customers.

For over 34 years, we’ve

provided safety solutions to

over 100,000 situations. We

will continue to do what we do

best: protect people and assets.

We’re here for life.

84

NPS

100K+

Situations Made Safer

How We Score

What Our Customers Have To Say

Measuring Success.

At Vanguard, success isn’t just measured in numbers — it’s measured

in the confidence our customers place in us. That’s why we track the

results that matter most: delivery performance, customer loyalty, and

the real impact of our safety solutions.

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vanguardgroup.co.nz/learning-centre/

Product explainers, industry insights and stories

of success — all in one handy location.

Our Learning Centre is your go-to hub for all things related to

protecting people and assets, all while keeping operations running

smoothly and efficiently. Watch our educational videos and explore

our extensive collection of articles that cover everything you need to

know about workplace safety.

Visit Our New

and Improved

Learning

Centre.

Monthly Updates

Industry Insights

Product Explainers

Projects

Client Journeys

VIEW ONLINE

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What Are Joules and Why

Do They Matter?

In safety applications, joules

represent how much impact energy

a product can absorb, transfer, or

withstand. When you see a kilojoule

rating on a product, this shows

the amount of impact energy the

product can absorb before failing.

Vanguard’s Online Impact Calculator

Real Metrics for

Real Protection

Enter workplace-specific parameters

Submit the information

Review product recommendations

Choose the right protection

Accurately calculate the required impact resistance for your safety

solutions. This powerful tool is easy to use and allows you to make

informed decisions in four easy steps.

vanguardgroup.co.nz/impact-energy-calculator/

Take the TB 400 Plus

Barrier, for example, with

an impact absorption value

of 20.10 kJ. For context,

20.10 kJ is equivalent to a

90° impact from a 7,000kg

forklift traveling at 8.6 km/h.

kJ

20.10

VIEW ONLINE

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MASS (kg)

2000

3000

5000

7000

10000

12500

SPEED (km/h)

0.3

0.5

0.8

1.1

1.5

1.9

0.7

1.0

1.7

2.4

3.5

4.3

1.2

1.9

3.1

4.3

6.2

7.7

1.9

2.9

4.8

6.8

9.6

12.1

2.8

4.2

6.9

9.7

13.9

17.4

3.8

5.7

9.5

13.2

18.9

23.6

4.9

7.4

12.3

17.3

24.7

30.9

6.3

9.4

15.6

21.9

31.3

39.1

10

7.7

11.6

19.3

27.0

38.6

48.2

11

9.3

14.0

23.3

32.7

46.7

58.4

12

11.1

16.7

27.8

38.9

55.6

69.4

13

13.0

19.6

32.6

45.6

65.2

81.5

14

15.1

22.7

37.8

52.9

75.6

94.5

15

17.4

26.0

43.4

60.8

86.8

108.5

Impact Table

Let’s take the BO250T

Bollard again as an

example. It has an impact

rating of 24.1 kJ. Referring

to the table, a rating of

24.1 kJ corresponds to

resistance against the

impact of a 10,000 kg

vehicle travelling at 8 km/h.

kJ

24.1

What Is This Table,

and How Do I Use It?

Throughout this catalogue, some

products show impact ratings

(kJ). Use this table to see how

each rating translates to real-

world vehicle speed and mass.

This ensures the product you

choose is suitable for the vehicles

operating on your site. All of our

impact ratings are based on a

90° impact. For more information

on glancing impacts refer to our

Impact Calculator.

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NZ

0800 500 147

hello@vanguardgroup.co.nz

vanguardgroup.co.nz

AU

1800 999 243

hello@vgl.net.au

vanguardaustralia.com.au

Vanguard are

in New Zealand

and Australia

Contact us today

Need Help Finding

the Right Solution

for Your Situation?

Talk to our safety experts

— we’ll make sure you

get what you need.

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Our Solutions

Barriers

15

Bollards

67

Speed Calmers

85

Wheel Stops & Chocks

99

Impact Guards

107

Retractable Belts & Queuing Solutions

119

Traffic Separators & Flexi-Posts

135

Rubber Islands & Roundabouts

141

Pedestrian & Vehicle Ramps

149

Cable Protectors & Hose Ramps

153

Paint, Tape & Projectors

157

Anti-Slip & Matting

165

Bike Racks & Rails

171

Mirrors

175

Signage

179

Skate Deterrents

184

Fasteners

186

Case Studies

190

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Barriers

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ForkSafe Steel Barriers

16

Cage & Tunnel Barriers

24

PedSafe Handrail

26

Pedestrian Gates

28

Boplan Flexible Barriers

30

Boplan Pedestrian Handrails

42

Boplan Pedestrian Gates

43

Driver Safe Zones

44

Carpark Barriers

46

Dock & Mezzanine Gates

48

Trolley Bays

51

Machine Guarding

52

Expandable Barriers

57

Temporary Barriers

58

Automated Barrier Arms

65

Barriers

Protect your people and assets with

our comprehensive range of barriers

Read our article

about how barriers

can improve safety

and efficiency in

your workplace

Barriers

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ForkSafe® Steel Barriers

ForkSafe Steel Barriers protect people, equipment, and

infrastructure in high-traffic forklift zones. Engineered for

impact resistance, this certified modular system safeguards

buildings, assets, and personnel from damage or injury

caused by forklifts and other vehicles.

Fully Modular for

Easy Customisation

The fully modular design of the

ForkSafe barrier system allows easy

customisation, making it ideal for a

range of applications. Posts are available

in 5 heights, and rails come in standard

sizes but can also be cut to length.

Crumple Zone

Technology

The new Crumple Zone

Technology sets the

ForkSafe barrier system

apart. ForkSafe’s unique

post absorbs impact in a

way that reduces pullout

force on the anchors and

protects your concrete

floor from ‘blowing out’.

PAS13 Certified

ForkSafe is designed,

engineered, and impact

-tested to comply with

PAS13, guaranteeing optimal

protection in high-risk

environments. PAS13 is the

global benchmark for testing

safety barriers, ensuring they

meet rigorous standards.

10

YR

WARRANTY

VIEW ONLINE

Tested to

PAS13

Barriers

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ForkSafe Barrier Solutions

Barriers

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ForkSafe® Asset Protection

400-A

600-A

600-C

Protect assets from low-level

impacts such as forklift tines and

pallets.

Protect assets from forklift impacts

with barrier rails positioned at

the height where the bulk of the

vehicle’s weight is.

Protect assets from forklift

impacts, including low-level, front,

and rear-end collisions.

200–2400

200–2400

200–2400

400

600

600

kJ

5.85

kJ

5.78

kJ

14.70

950-C

Protect assets or pedestrian

walkways from forklifts and light

trucks that could impact at any

level up to 950mm

Full barrier configuration offers the

strongest protection and highest

strength rating.

kJ

16.23

200–2400

950

10

YR

WARRANTY